Ebadges

External Shape Cutting and Fastener Attachment

Metal badges need a perfect cutting with a secure fastener. Skilled workers cut the badge and ensure they look professional. Each step needs proper precision and attention to create high-quality badges.

Here are the two parts of this process:
External shape cutting
Skilled workers use different methods to cut the external shape of the badge after the die-mounting process is completed. Various cutting techniques are used to cut the external shapes.

Here are a few of the most commonly used methods:
Laser cutting with a high-powered laser.
The laser is adjusted according to the metal thickness
.
Die cutting with a press machine.
Metal is aligned carefully in the press to achieve the perfect shape.

CNC cutting with a computer-controlled machine.
CNC cutting is performed on complex designs to carve the metal.

Workers then check for imperfections or sharp corners and polish them. Quality checks at the end confirm the perfection of the design.

Fastener Attachment
A secure fastener makes it easy to wear the badge. Different badge designs require different fasteners. Fasteners are selected based on the type and material of the badge.

Here are a few types of being used:
Clutch fastener
Pin fastener
Screw fastener
Magnetic fastener

After the fastener is attached, workers test the secure connection. Secure fastener prevents them from detaching when in use. Skilled workers perform these steps carefully to produce quality badges.